Mold type: Injection mold

Material: BMC

Part size: 176x112x86mm

Part name: Switch Base（Eaton）

Cavity number: 8

Mold steel: H13

8-Cavity BMC Electrical Switch Base Mold

This BMC Electrical Switch Base Mold uses an 8-cavity injection structure with H13 mold steel. For multi-cavity thermoset production, increasing output is only valuable when the cavities fill, vent, cure and release consistently.

Multi-Cavity Engineering Is a Core Part of This Project

SET MOLD applied its thermoset tooling experience to the key challenges of this 8-cavity switch base mold:

• Material-flow balance
• Venting across multiple cavities
• Stable demolding
• Cavity-to-cavity consistency
• Repeatable trial performance

The company specifically cites optimized flow balance, venting and demolding as part of this switch-base project.

3D mold-flow analysis can also be used during development to identify potential filling imbalance before the mold is completed.

Validate Every Cavity, Not Only the Mold

For an 8-cavity electrical component mold, the T1 plan can define samples and inspection requirements by cavity.

Critical dimensions may include:

• Mounting features
• Electrical assembly interfaces
• Functional hole positions
• Cavity-to-cavity dimensional variation

SET MOLD uses CMM inspection and trial verification as part of its existing quality process.

Send the part drawing, BMC material, expected annual output, injection machine data and required cavity quantity for a multi-cavity mold assessment.